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Oxygen Lance - Industrial Cutting Equipment

Professional oxygen lances for foundry operations, steel cutting, and heavy demolition. Fast delivery across Europe.

What is an Oxygen Lance?

An oxygen lance is a steel pipe used to direct a stream of high-purity oxygen to a target area for cutting or piercing operations. When combined with the heat from burning iron (in the form of steel wires inside the lance), it creates temperatures exceeding 4,000°C capable of cutting through virtually any material.

Oxygen lances are essential tools in foundries for tapping furnaces, in steel mills for removing slag, and in demolition for cutting through thick steel and reinforced concrete.

Foundry Applications

Essential for tapping blast furnaces, opening tap holes, and removing slag buildups in steelmaking operations.

Steel Mill Operations

Used for cutting risers, removing skull from ladles, and emergency cutting of frozen metal.

Demolition & Scrap

Ideal for cutting thick steel plates, ship hulls, and heavy industrial structures during demolition.

Oxygen Lance vs Thermal Lance

The terms "oxygen lance" and "thermal lance" are often used interchangeably, though technically an oxygen lance specifically refers to the oxygen delivery system, while thermal lance refers to the complete cutting assembly with consumable steel core.

At ThermalLances.eu, we supply complete oxygen lance systems including:

  • Oxygen lance pipes (various diameters)
  • Steel wire rod cores
  • Lance holders and handles
  • Oxygen regulators and hoses
  • Safety equipment

Industries Using Oxygen Lances

Oxygen lances are critical tools across multiple heavy industries:

  • Steel foundries and metal casting
  • Scrap metal recycling facilities
  • Ship breaking yards
  • Heavy demolition contractors
  • Mining and extraction operations
  • Emergency rescue services

How an Oxygen Lance Works

1. Connect

Attach the lance to the holder and connect the oxygen supply via regulator and hose. Ensure all connections are tight.

2. Ignite

Use a thermal igniter to light the tip of the lance. The steel wires begin to burn in the oxygen stream.

3. Cut

Direct the lance at the workpiece. The exothermic reaction at 4,000°C+ melts and blows through the material.

4. Replace

When the lance is consumed, close the valve, swap in a new lance, and continue. Each lance lasts several minutes.

Safety Requirements

Oxygen lance cutting produces extreme heat, sparks, and molten metal. Proper PPE is mandatory:

  • Full-face shield with IR filter (shade 5+)
  • Fire-resistant clothing (FR overalls or leather apron)
  • Heavy-duty heat-resistant gloves
  • Steel-toe safety boots
  • Hearing protection (85+ dB noise)
  • Fire extinguisher within arm's reach

Warning: Never use oxygen lances in enclosed spaces without proper ventilation. Keep a safe distance from fuel sources and combustible materials.

Underwater Use

Oxygen lances are one of the few cutting tools that work reliably underwater. The oxygen supply sustains the exothermic reaction even when fully submerged. Applications include ship salvage, underwater demolition, marine construction, and pipeline removal.

Performance Data

Cutting capacity by diameter:

DiameterWiresMax ThicknessBest For
10mm8150mmPrecision
13mm16300mmLight/medium
16mm23500mmGeneral purpose
19mm30+500mm+Heavy industrial
22–25mm40+500mm+Demolition

Frequently Asked Questions

What is the difference between an oxygen lance and a thermal lance?

They are the same product with different names. "Oxygen lance" emphasizes the oxygen-driven process, while "thermal lance" refers to the heat generated. Both are steel pipes filled with iron wires used for thermal cutting at temperatures exceeding 4,000°C.

Can oxygen lances cut underwater?

Yes. Oxygen lances work underwater for salvage, marine demolition, and underwater construction. The oxygen supply sustains the exothermic reaction even when submerged.

What safety equipment is required?

Full-face shield with IR filter, fire-resistant clothing, heavy-duty gloves, steel-toe boots, and hearing protection. A fire extinguisher must be within reach.

How many lances per ton of scrap?

Approximately 5–15 lances per ton depending on material type, thickness, and cutting method. Steel requires fewer, cast iron and stainless steel require more.

What diameters are available?

We stock 10mm, 13mm, 16mm, 19mm, 22mm, and 25mm. The 16mm is most popular for general use.

How should oxygen lances be stored?

Store dry, protected from weather. Moisture affects performance. Properly stored, shelf life is practically unlimited.

What materials can oxygen lances cut?

Steel, stainless steel, cast iron, reinforced concrete, rock — virtually any solid material at 4,000°C+.

How fast is delivery?

The most popular 16mm × 3000mm is always in stock. We deliver fast across Europe, with express options for urgent needs.

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